Project: jseaborn   -  
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Builder Name:Jeff Seaborn   -  
Project:   Dalotel DM165   -   VIEW REPORTS
Total Hours:653
Total Flight Time:
Start/Last Date:Nov 06, 2019 - Nov 06, 2019
Engine:Originally Continental IO-346 A what? Yep, an IO-346 as used in Muskateers of the same vintage
Propeller:A Regy Wooden Fixed Pitch What the heck is that? A French prop from that era
Panel:Steam gauges circa 1969. In French and in metric. Yikes!
 
Friendly URL: https://eaabuilderslog.org?s=jseaborn

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Oct 29, 2021     Picked up some self etching primer. Category: Fuel System
Primarily for the exterior of the fuel tank but I know I'll find some additional uses for it as the project develops.
 
Oct 28, 2021     Fuel Tank Steam Cleaned Category: Fuel System
Had fuel tank steam cleaned and leak tested. The tank had some 40 year old grunge and varnish from the last time it had fuel in it. Steam cleaned both top and bottom sections of tank. It's nice and clean now and we found no leaks.
 
Oct 22, 2021     Replacement cover plate - (1 hour)       Category: Fuel System
Created a new cover plate for the flop tube entry to the fuel tank.

Since I'm not going to be getting this plane cleared for aerobatics, (it's over 50 years old after all) and I'm simplifying the fuel system. This means I'm going to eliminate the flop tube in the fuel tank and go with a simple fuel pick up from the bottom of the tank. Eliminating the flop tube means I needed to create a cover plate where the flop tube used to enter the tank. I'll have to source some fuel resistant gasket material for this.


 
Aug 06, 2021     Reviewed fuel system and tank - (2 hours)       Category: Fuel System
Since I'm waiting for a large shipment of parts from A/C Spruce to continue with the brakes and controls, I dove into the fuel system. I had a good look at the fuel tank. It's a very complex assembly with a lot of welding to it. It's a single unit but there are 2 separate tanks. The upper tank feeds the lower and the lower tank feeds the engine. There is a fuel pickup at the bottom of the lower tank. For aerobatics, the fuel pickup is a flop tube in the lower tank. This is a common arrangement on aerobatic aircraft that can fly inverted. This allows the engine to draw fuel regardless of orientation of the airplane. At least, until the lower tank is consumed. If there's still fuel in the upper tank, the fuel will drain into the lower tank when the plane is upright again. Most planes that have this arrangement have two separate tanks with external plumbing to connect the two. In typical Dalotel style, this was done a more complex way. The tanks are built as one unit and connected internally. There's a lot of complex welding with tubing and stiffeners/baffles welded in the tank. All beautifully done but much more expensive and complex than it needs to be.

I also had a good look at the fuel selector valve. Applying some lung pressure to the ports I was able to determine that it's a three way valve with an upper port, a lower port, and a common port out the side. Interestingly, this selector valve doesn't use a ball valve to select between the ports. Instead it uses a piston system. The valve pushes a piston to close the respective inlet. When the valve is in the middle position, the pistons on either inlet are closed. That's right. The valve has a port open at one extreme, all ports are closed in the middle position, and then the other port is open again at the other extreme. Learning this, it's not surprising that the engine was accidentally shut off in flight when the pilot was switching the fuel selector. Why would you go from an operational position, to a closed position, to another operational position. It doesn't make sense to me. For that matter, there's no reason whatsoever to draw fuel from anything other than the flop tube pickup. I think I'll simplify the fuel selector system when it comes down to it.

Tested the fuel level with the indicator on the panel. The system still works. See attached pics.

Riveted to the upper cowl surface of the fuel tank, so that it is visible inside the airplane is a placard. See attached pic. With a non-French keyboard, the wording is this:
Cet aeronef voie sous le regime du certificat de navigabilite restreitn. Il ne repond pas necessairement aux conditions de delivrance du certificate de navigabilite normal. Son utilisation dans unbut lucratif est interdite. Arrete du 23-10-62
Roughly translated, it means:
This aircraft operates under the restricted certificate of airworthiness. It does not necessarily meet the conditions for issuance of the certificate of normal airworthiness. Its use for profit is prohibited. Judgment of 23-10-62

This is not much different than the placard that we're required to display in amateur built aircraft in Canada. The following is required and will be displayed in this plane once completed since it is being restored/rebuilt as an amateur built aircraft.

YOU FLY IN THIS AIRCRAFT AT YOUR OWN RISK.
THIS AIRCRAFT DOES NOT COMPLY WITH INTERNATIONALLY
RECOGNIZED STANDARDS.

VOUS VOLEZ A BORD DE CET AERONEF A VOS PROPRES RISQUES.
CET AERONEF N'EST PAS CONFORME AUX
NORMES RECONNUES A L'ECHELLE INTERNATIONALE.


 
Jun 07, 2021     Fuel system review - (1 hour)       Category: Fuel System
Installed original fuel valve and connected to switching pushrod. Reviewed remaining fuel system components. Not sure that I'm going to reuse any of them. Only the Bendix fuel pump has regular fittings on it (NPT fittings in this case). All other components and lines have banjo fittings with what I'm assuming to be metric fittings. AN fittings and NPT fittings would not thread up to them. Whether I can source replacements for the metric banjo fittings or not will affect how authentic I'll want the plane to be.

Considering that the cause of the crash 40 years ago was because the fuel selector switch was put in the wrong position mid-flight, I might elect to remove it and simplify and modernize the entire fuel system. To be decided...


 


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