Project: EH-SlingTSI   -  
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Builder Name:Edward Hefter   -  
Project:   SlingTSI   -   VIEW REPORTS
Total Hours:478.65
Total Flight Time:
Start/Last Date:Sep 22, 2020 - No Finish Date
Engine:Rotax 915iS
Propeller:Airmaster 3 Blade Constant Speed propeller
Panel:G3X
 
Friendly URL: https://eaabuilderslog.org?s=EH-SlingTSI

Home or Last Project Picture

Apr 22, 2023     Upholstery is here!!!!!! - (2 hours)       Category: Seats
Got the upholstery and had to see what it looks like! It looks very cool. I installed the seat and back on the front seats so I could sit in it, and it is quite comfortable, too. I am glad I'm not a super tall person (I'm *almost* 5'10") because these are some thick and squishy seats! If I were taller, I'd need to cut the foam down some. Lucky for me I'm not.

For the front seats, I cleaned the surfaces with alcohol and then laid the map pocket in place. When I liked where it was sitting, I pulled the tape off of the back of the Velcro-Like Substance (VLS) that will hold the upholstery in place but also let me peel it off. The map pocket was touch because of the elastic, but I got it working. The seat back needed some stretching to get over the seat back, but not much. Once it was on, I reached my hand up under the seat back to pull the paper off the VLS (two strips) and then pushed it hard against the aluminum. For the seat bottoms, it was a similar process. I pulled the white paper off the VLS that goes closest to the seat back, got it lined up, and pushed it down. I then did the same with the three pieces of VLS in the front of the seat, and then I got to sit on the seat and enjoy the luxury of it all.

Pretty easy, and also very rewarding!!


 
Feb 02, 2023     Inner seat rails installed - (4 hours)       Category: Seats
Got the inner seat rails *mostly* installed. Still need a few of the steel rivets to put them in place. The instructions weren't so great and didn't specify what rivets to use for attaching the non-stick plastic pieces on the rails, but countersink makes sense (otherwise, the seat runs on the rivets, which is not good!) and 3.2mm seems right, since that's the size of the holes! Also needed to countersink the holes that go in the bracket that the seat stop pins go into (the mechanism that keeps the seat from sliding back and forth).

Note added on April 29, 2023 - shouldn't have put those plastic parts on yet. They get riveted through the rails, some inside skins, and some support structures. I'll get to drill those out later...


 
Feb 02, 2023     Rear Seat belts installed - (2 hours)       Category: Seats
Got the back seat belts installed, no problem (though they do sort of get in the way while I'm working - they may come out again). The front seat belt extension (the part you click the belt into) went smoothly, but I haven't unrolled the inertial reel to put the rest of the front belt in yet. Shouldn't be hard, though. I'll post pictures when I do them.


 
Jan 07, 2023     Finishing the Dzus fittings and working with friends - (.25 hour)       Category: Seats
Since I am now a seasoned pro at Dzus fastener installation, I invited two other sets of builders (Yeol, Chad, Sasha, and Peter) to put the Dzus fasteners in their seats. I now have a total of 9 fasteners under my belt for either installing or supervising, so I may even be a guru! Actually, it is really easy with the right tools.

Both sets of builders got their seat backs done, I installed the springs for the other half of the Dzus fasteners into the back floor of my plane, and we spent a lot of time talking about the build - what to do next, things to watch out for, etc.

Side note - when riveting the springs into the floor, I used the countersunk rivets Sling provided, I countersunk the floor for them, and I used rivet backers on the rivets to make sure that the rivet didn't pull through the spring at some point.


 
Dec 22, 2022     Putting the rear bottom seat back bracket on - (.5 hour)       Category: Seats
Now that the Dzus fasteners are in place and I had a few minutes to spare, I was able to attach the bracket that attaches the rear seat to the plane and hangs on to the hinges that hang on to the seat backs. Nothing exciting, except that I've been waiting for months to get this done and now that the Dzus fasteners are in place, I can do it!


 
Dec 10, 2022     FINALLY got the Dzus fasteners installed - (1 hour)       Category: Seats
The Dzus fasteners need to be installed with special dies, one for the grommet and one for the “screw” itself. When I was at Oshkosh, I found this out and found a place ot order the dies from. I was told it was back-ordered and should be shipping in 3 weeks. I was told this every month for the past 5 months. I was starting to get desperate, and I had the good fortune to mention my problems to Henry Rise at Midwest Sky Sports, who lent me his dies and C-clamp (it takes a special C-clamp to use the dies). THANKS HENRY!!!!

The process is pretty simple. First you put the grommet in the hole, making sure it is the correct direction. Then you use the first set of dies to flare the grommet just a little bit, so it doesn't fall out of the hole. It should still jiggle around in there. I found it took about a half turn of the C-clamp once the dies made contact.

After that, the screw goes in and the dies are changed. I found that it took about a 3/4 urn of the C-clamp once the dies made contact to set the grommet the rest of the way in, which means that it was no longer jiggling in the hole and the screw could not come out. The first Dzus connector took me about 10 minutes and the third one (the last one) took all of 2 minutes. Kind of anti-climactic after waiting so long, but I am OK with that!

If you want to see a video that looks like it is from the 1970s (ie, 50 years ago!), this is the one I used. The person in this one used a hammer rather than a clamp, but the process is the same. - https://youtu.be/zlBlAEFcTRA


 
Apr 27, 2022     First pass at the front seats - (20 hours)       Category: Seats
This ended up taking a while. I started working on them because I wanted something that was distinct - I could start it and see the finished part at the end. As it turns out, that is what Sasha and Peter did with their build not too long ago, and what Yeol and Chad did as well. I guess we hit the same point at about the same time - we wanted to score a win that was visible!

This was not as straightforward as it could have been. First of all, I was missing the pin assembly, so I couldn't actually finish the seat bottom. That's OK, because I was able to do the entire front seat back and the base, but not the locking mechanism. I did do enough of the locking mechanism to see how it all went together, though. Not bad, but some tough parts due to tight tolerance fits.

The instructions were not clear on a line of rivets on the headrest. It is the line that attaches the front of the headrest skin, where your head would go if there were no upholstery, to the thick metal back. All the other rivets go into the hidden spacers, but for this, I needed to make a decision as to where the smooth heads of the rivets would go and where the bulgy tails of the rivets would go. Since there will be upholstery on the front and not on the back, I opted to put the smooth rivet heads on the back. You can see that in the pictures.

There is an AN bolt that holds the round plastic pieces that will eventually pull the wire of the locking mechanism. The AN bolt has a nylock nut on it, so I decided to torque it correctly and even put Torquestripe on it. Once it is sealed up, I expect that no one will ever see that again, but I wanted the stripe on it just to be thorough. And, in case I need to open it up at some point, to have a reminder that I did do it right to start with!

Yeol suggested getting the seat backs powdercoated, since the back side of the backs do not get covered with the standard Sling upholstery. I found a place that we used at my previous job and got pricing from them, and since there is a bit of a "lot charge," it is much les expensive to do it (per piece) with larger numbers. So, I talked with Yeol, Sasha, and Peter, and we decided to get all 6 seat backs powder coated. That'll show up in a later post, when we actually do it and see the results.

The electronic instructions had an update that wasn't in the paper ones that Yeol was kind enough to point out. When I go get the locking pins, I now know that I need to use the washer and cotter pins for them. Also, the instructions say to use the 8mm long 3.2mm rivets all around on the locking mechanism, but I see that I need to use the 12mm long rivets for the very front, to hold the plastic in place. Luckily, Sling supplied the rivets. They just didn't update the instructions to say to use them. C'st la vie.

Aside from all that, these were pretty straightforward to build. It was exactly what I hoped for - relatively fast build with very clear results at the end. An easy win!


 


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