Project: BattenWaiex   -  
            Listing for Category : landing gear
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Builder Name:William Batten   -  
Project:   Sonex - Waiex-B   -   VIEW REPORTS
Total Hours:656
Total Flight Time:1
Start/Last Date:Apr 26, 2022 - No Finish Date
Engine:Jabiru 3300
Propeller:Prince P-Tip 54/62
Panel:MGL Avionics
 
Friendly URL: https://eaabuilderslog.org?s=BattenWaiex

Home or Last Project Picture

Sep 12, 2023     Tailwheel Pushrod - (2 hours)       Category: Landing Gear
The factory designed pushrod is marginal in design. I used an idea from my friend Dan utilizing a chromoly steel tube and heim joints. My friend Larry reminded me that since this joint sees rotation - a castle nut is required. My friend Mike also suggested that I use a locking nut for the jam nut. Turned out very nice.


 
Sep 02, 2023     Tailwheel Pushrod - (6 hours)       Category: Landing Gear
The factory tailwheel pushrod has experienced problems with many of the builders. Because it relies on a bolt turning inside of a small hole - it tends to expand the hole with time - creating a sloppy linkage. I borrowed this idea from my friend Dan - using a Heim joint at each end of the rod. I purchased a thick wall chromoly tube for the rod. Bent it to shape and cut it to length. Then I tapped each end to accept the Heim joints. Lastly, I purchased conical washers for the Heim joint - allowing for the movement within the joint.


 
Aug 23, 2023     Brake Lines - (3 hours)       Category: Landing Gear
Installed the brake lines today. Needed to pass the lines through the fuselage - so I installed some rubber grommets. Held them in place with clear silicon. I'm not sure I plan to keep the tie wraps on the gear legs permanently - I may look for another solution.


 
Aug 16, 2023     Wheel ends assembled - (12 hours)       Category: Landing Gear
Final assembly of the brake assemblies and the wheels with tapered bearings.


 
Jul 21, 2023     Gear Legs Installed - (8 hours)       Category: Landing Gear
Gear Legs and axles installed. The axles require a 0.7 degree toe-in. This requires use of multiple clamps, level, angle bar and a lot of patience.


 
Jul 18, 2023     Brakes - (4 hours)       Category: Landing Gear
Installed the brake master cylinder - and assembled the main brake body/backing plate. The Sonex design uses a hand lever to actuate the brake - similar to a motorcycle.


 
Jul 14, 2023     Tire and wheel assemblies are complete - (2 hours)       Category: Landing Gear
Tires mounted onto the wheel haves. These are really small tires - but, it's a small airplane. You can see the brake disc on the left tire.


 
Jul 14, 2023     1" Titanium gear legs - (2 hours)       Category: Landing Gear
I cut the gear legs to length and drilled the first two .25" holes.


 
Jul 10, 2023     Cutting the titanium gear legs - (1 hour)       Category: Landing Gear
My gear legs were .125" too long - so, had to be cut.


 
Jul 01, 2023     Tailwheel Installed - (8 hours)       Category: Landing Gear
Tailwheel is mounted to the tailspring. Final linkage to be installed after the aircraft is resting on the landing gear.


 
Jun 21, 2023     Tailwheel spring rod - (1 hour)       Category: Landing Gear
My tailwheel spring rod was .25" too long. So, I took my cutoff wheel to it - took over an hour to get through .5" titanium.


 


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