Project: cbecker   -  
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Builder Name:Charlie Becker   -  
Project:   Pirate Cub   -   VIEW REPORTS
Total Hours:103.5
Start/Last Date:Jan 30, 2011 - No Finish Date
 
Friendly URL: https://eaabuilderslog.org?s=cbecker

Home or Last Project Picture

Apr 10, 2021     Auto Entry: Apr 10,2021       Category: Wings


 
Jan 06, 2021     Right flap - (2 hours)       Category: Wings


 
Dec 08, 2020     Deburr Right Aileron - (1 hour)       Category: Wings


 
Nov 15, 2020     Right aileron - (3 hours) Category: Wings
Continue to work on right aileron.
 
Nov 10, 2020     Left Aileron - (2 hours)       Category: Wings
Started on left aileron


 
Oct 17, 2020     Aileron riveting - (3 hours)       Category: Wings
Put the left aileron back in the fixture and started riveting


 
Oct 11, 2020     Riveting Flap - (3 hours)       Category: Wings
Riveted flap


 
Oct 02, 2020     Right Flap       Category: Wings
Drilled gussets.


 
Aug 07, 2020     Aileron Tail Ribs - (1 hour)       Category: Wings
Riveted tail ribs


 
Aug 02, 2020     Riveting Ailerons - (2 hours)       Category: Wings
Riveting aileron hinges. Neeeded to grind down the nose of the squeezer for proper access.


 
Jul 28, 2020     First Squeezed Rivets - (1 hour)       Category: Wings
Figured out rivet squeezing and set the first few rivets.


 
Jul 26, 2020     Riveted Control Horn onto Aileron - (1 hour)       Category: Wings
It helps to have friends when building an aircraft. The ailerons require 8 driven rivets "soft steel rivets" (4 per side). These must be done using a rivet gun. Rather than training up for 8 rivets, I enlisted an RV builder to set those rivets for me. He was able to do it using a tungsten bucking bar rather than the "special" bucking bar.


 
Jul 19, 2020     Unpacked Kit       Category: Wings
Unpacked some of the wing kit. The quality is top notch.


 
Jul 17, 2020     Trip to Javron to pick Up Wing Kit       Category: Wings
John and I drove to Javron Aviation in Brainerd MN to pick up a wing kit. Long day of driving but well worth it!


 
May 21, 2019     Load Test of Rib to 300 pounds       Category: Wings
Static load test of rib to 300 pounds. After removing the weights, it appear there was no deformation.


 
May 18, 2019     Load Test of Rib       Category: Wings
Since I'm deviating from the Piper Super Cub rib construction (just can't be made by a homebuilder), I wanted to verify that my rib would be at least as strong as the Piper rib. Here is a basic load test with 200 lbs of weight hanging from the rib. In order to keep the rib vertical, we clamped a couple of pieces of wood next to the capstrips because without the fabric covering to keep it veritcal, the rib would have leaned over an failed. We used a jack to allow us to slowly apply the load to the rib. This should equate to a 2,000 pound gross weight aircraft. More test to follow.
My rib is significantly heavier than Piper's (all kit ribs are because Piper was really smart about how they designed and built their rib).
Overall I'm happy with the results and now may look at reducing the weight by using some light weight aluminum and testing again.


 
May 18, 2019     Load Test of Rib Category: Wings
Video of load test of wing rib
 
May 15, 2019     Prototype Rib #1       Category: Wings
Prototype rib based on Ed Fisher's capstrip concept.


 


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