Project: VelocityXLRG   -  
            Listing for Category : fuselage
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Builder Name:Patrick Mayworm   -  
Project:   Velocity - XL/RG   -   VIEW REPORTS
Total Hours:1417
Total Flight Time:
Start/Last Date:Jul 28, 2001 - No Finish Date
Engine:Continental IO 550N
Propeller:Catto
Panel:Garmin
 
Friendly URL: https://eaabuilderslog.org?s=VelocityXLRG

Home or Last Project Picture

Jan 28, 2021     Nose Gear       Category: Fuselage
Test nose gear actuator, nose gear door hinges and cover for nose


 
Jan 27, 2021     actuator       Category: Fuselage
Remake the actuator connection bracket


 
Jan 26, 2021     Actuator       Category: Fuselage
Continue fitting and connecting actuator to main gear cables


 
Jan 25, 2021     Actuator       Category: Fuselage
Connect actuator to main gear cables, build up nose gear door hinges


 
 
Jan 15, 2021     Misc items       Category: Fuselage
Fresh air vent installation, flanges for main gear openings at fuselage, glass actuator brackets and micro wing tips on canard


 
Jan 15, 2021     Close main gear opening, storage       Category: Fuselage
Continue to glass main gear opening, create hinge for storage in door and glass actuator support bracket


 
Jan 12, 2021     Closing main gear opening, fabricate strake door       Category: Fuselage
Closing main gear opening, fabricate the door to the storage area in the strake on the door


 
Dec 18, 2020     Sanding & Actuators - (7 hours)       Category: Fuselage
Built doors and latches for storage compartment in doors; fabricated support flanges in keel access panel and continued to fabricate actuator support structure in keel


 
Dec 13, 2020     Actuators, Doors - (6 hours)       Category: Fuselage
Cut opening in the keel to hold the brace for the two actuators; prepared the storage space in the doors and attached the struts to the doors


 
Nov 20, 2020     Sanding and micro work - (7 hours)       Category: Fuselage
Micro work and sanding doghouse, wings and cowling


 
Nov 19, 2020     Sanding and micro work - (6 hours)       Category: Fuselage
Sanding and micro work on wings and cowling, repair doors


 
Nov 18, 2020     Cowling fit and micro - (7 hours)       Category: Fuselage
More work fitting the back of the cowling. as well as sanding area where cowling meets the wing; more filling and sanding the wing/strake area and doghouse as well.


 
Nov 17, 2020     Completed glassing cowling - (7 hours)       Category: Fuselage
Continued work on cowling building up the edges where the cowling meets the wing; more sanding and micro on doghouse and elevators


 
Nov 16, 2020     Fit cowling - (6 hours)       Category: Fuselage
Used aluminum tape to build edge with micro where cowling meets the wing; began to repair where the upper winglet on co-pilot side was damaged years ago when shipping


 
Nov 15, 2020     Fit cowling - (8 hours)       Category: Fuselage
Glassed the inside of the cowling to create a flange; more sanding and micro filling doghouse and wing/strake area


 
Nov 14, 2020     Cowling fit and micro - (7 hours)       Category: Fuselage
More sanding and micro filling of doghouse and the seam connecting the wing to the strake using plastic (Mike, the painter's idea)


 
Nov 12, 2020     Sanding and micro work - (7 hours)       Category: Fuselage
Lots of sanding and micro filling again! Cut the molds for the landing light lenses


 
Nov 11, 2020     Landing Light - (7 hours)       Category: Fuselage
Various sanding and micro work and cut the mold for the pilot side wing landing light


 
Nov 10, 2020     Micro work - (8 hours)       Category: Fuselage
Filled spots with micro around the doors and on the canard; did a layup one the leading edge of the wing to create a mold for the landing light lens


 
Nov 06, 2020     Sanding and micro work - (7 hours)       Category: Fuselage
Micro work on fuselage and canard; fitting doghouse is not easy!


 
Sep 15, 2020     Sand and micro - (7 hours) Category: Fuselage
 
Aug 30, 2020     Cowling - (1 hour)       Category: Fuselage
Spent one hour sanding the edges of the bottom cowling and applying another layer of micro.


 
Aug 28, 2020     Cowling - (6 hours)       Category: Fuselage
Cut and sanded the flanges. Sanded the top cowling and applied micro to spots on the wings. Continued sanding.


 
Aug 27, 2020     Cowling - (7 hours)       Category: Fuselage
Formed the flange to both wings where the lower cowling will be attached to the wing. Applied one layer of carbon fiber BID with one layer of regular BID to the inside edges of the top cowling to reinforce the edges where I took off too much material when I cut the cowling to fit the wings.


 
Aug 26, 2020     Sanding - (7 hours)       Category: Fuselage
Sanded bottom of wings, as well as the bottom of the fuselage with 180 grit. Cut cowling in two and applied a stip of carbon fiber BID with one layer of regular BID to the inside edges of the bottom cowling to reinforce the edges.


 
Aug 25, 2020     Cowling - (6 hours)       Category: Fuselage
Applied two BID layup to the insides of the cowling connecting the top and bottom together. Sanded bottom of wing again where kingbolt covers are placed. Applied another coat of micro.


 
Aug 24, 2020     Cowling - (7 hours)       Category: Fuselage
Applied two BID layups to cowling sides along length of the cowlings. Applied micro to bottom of wings at the points of the wing bolt covers. Cleaned and covered bottom windows and applied micro to the edges of the windows.


 
Aug 22, 2020     Cowling - (7 hours)       Category: Fuselage
Cut and fit the bottom and top cowling to the fuselage and secured with clecos. Applied several layups of BID between cowling and wing as first step in forming the seam between the two.


 
Jul 20, 2020     Sanding - (8 hours)       Category: Fuselage
Cleaned layups from Saturday. Tapped sump tank fuel line connectors and re-installed. Now the gear can move fully without interference. Replaced paper and tape covering over bottom windows. Cleaned windows and recovered. Cut out and replaced PVC pipe used to cover drain valve because the angle changed when bolting in the sump tank after sanding more of the area around the tank to provide more clearance for the gear.


 
Jul 16, 2020     Sanding - (5 hours) Category: Fuselage
Did sanding and micro filling of the bottom of the fuselage, as well as other small tasks.
 
Jun 27, 2020     Micro and sanding - (6 hours)       Category: Fuselage
Micro filled the leading edges of the strakes on both sides, as well as created a bead and filled the space where the strake meets the fuselage on both sides. Sanded and prepared all the glass work that needs to be done on the inside of the cabin on Monday.


 
Jun 13, 2020     NACA Air Vents - (2 hours) Category: Fuselage
Glassed co-pilot side vent.
 
Jun 11, 2020     NACA Air Vents - (7 hours)       Category: Fuselage
Fit and glued the co-pilot side NACA scoop to the fuselage. Removed pilot side scoop from mold and fit to pilot side vent. Cut and glued 1-1/2” aluminum pipe to NACA scoop. Fit cover for rudder hing and tapped four screws to hold the cover. Riveted, glued and glassed flange to the cover to hold the warm air cable. Began installing vent lines inside the cabin.


 
Jun 10, 2020     NACA Air Vents - (5 hours)       Category: Fuselage
Continued to spray paint nose compartment. Cut NACA opening on both sides of the fuselage to provide fresh air to the cabin. Glued the 1-1/2” aluminum pipe to the NACA scoop.


 
Jun 09, 2020     Nose section - (6 hours)       Category: Fuselage
Painted trunk spray paint to nose compartment. Ran out of spray paint. Fabricated a small flange in glass to hold the cabin heat pull-to-open handle.


 
Jun 08, 2020     Nose section - (6 hours) Category: Fuselage
Painted primer on interior of nose section of the plane. Performed other clean up activities.
 
Apr 14, 2020     Seats - (6 hours)       Category: Fuselage
Fit the front two seats on their respective frames. Cut the bold holes, cleaned out area around where bolts will be placed and put Cabo on the holes to creat a hard point. Glassed a few more corners in the strakes.


 
Feb 23, 2020     Spar - (4 hours) Category: Fuselage
Did 6��layer layup of Triax on each side of the cabin at the spar as part of the torsion box reinforcement. Removed the molded main gear sleeves from each gear and removed the aluminum foil from the gear legs.
 
Feb 22, 2020     Spar - (3 hours)       Category: Fuselage
Sanded interior by the spar, glued the foam parts between the engine and gear bulkheads to make up the torsion box. Filled and did glass layups on the aft side of the engine bulkhead where the spar meets the bulkhead (each side).


 
Feb 20, 2020     Spar - (7 hours)       Category: Fuselage
Prepared and installed the spar and wrapped the main gears to create a molded gear sleeve to be installed in the fuselage later.


 
Feb 14, 2020     Windows       Category: Fuselage
Taped the interior windows in prep for micro slurry finishing.


 
Feb 13, 2020     Bench Back and Spar Leveling - (8 hours) Category: Fuselage
Took apart bench back and the tube wrapped in aluminum foil stuck hard to the glass. It took me a while to get one of the backs (smaller one) free of the hinge tube. Will try to free the other back from the tube. Don't know if I can. I turned the plane around and removed the landing gear. Placed the fuselage on slides and leveled the plane (pitch and roll). Sanded the inside of the engine bulkhead and put the spar in and leveled the spar with the plumb laser level. Will glue the spar in tomorrow after I measure the tips of the spar from the nose.
 
Feb 12, 2020     Sump Tank, Rear Bench and Windows - (7 hours) Category: Fuselage
Glassed the braces on the sump tank. Glassed the hinge tube to the back of the rear bench. Applied micro slurry to one of the door windows. I did a very bad job. Frustrated and went home.
 
Feb 10, 2020     Windows - (6 hours) Category: Fuselage
Glassed the edge around the sump tank. Removed more old masking tape from interior window and from each of the two doors. Re-taped the two door windows in preparation for applying micro slurry. Sanded and applied more micro to elevator hinge areas.
 
Feb 09, 2020     Clean Interior Windows - (4 hours)       Category: Fuselage
Cut edges and sanded sump tank; sanded canard tips and continued to clean masking tape from interior windows. The combination of soaking the tape in WD-40 for a day or more and then using a heat gun at low heat works great to remove old masking tape on plexiglass.


 
Dec 04, 2019     Cut Keel - (4 hours)       Category: Fuselage
Cut keel to adapt to RG-5


 
Nov 14, 2019     Keel & Sanding - (6 hours)       Category: Fuselage
Marked keel to cut and sanded all new glass areas before leaving for Thanksgiving


 
Nov 11, 2019     Oil Heater, Seat Hardpoints and NACA Scoops - (16 hours)       Category: Fuselage
Installed oil heater and battery tray, prepared and glassed in seat hard points (pilot & co-pilot) completed battery tray installation and cut NACA scoops


 
Nov 10, 2019     Oil Cooler & Battery Tray - (6 hours)       Category: Fuselage
Cut inlet and outlet ducts for oil cooler and prepared for battery tray, glued oil cooler ducts


 
Jun 06, 2002     Position Canard & Spar - (16 hours) Category: Fuselage
Set and position canard to fuselage, set and leveled center spar
 
Jun 05, 2002     Triax Keel to Bulkhead - (16 hours) Category: Fuselage
Triax keel to bulkhead, BID keel to floor
 
Jun 04, 2002     Keel & Hydraulics - (16 hours) Category: Fuselage
Installed hydraulics and keel hard points
 
Jun 03, 2002     Prepare Keel - (6 hours) Category: Fuselage
Removed center keel and prepared for control system
 


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