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Project: Patrol -
Listing for Category : wings 2024

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Builder Name:	Stan Timmerman -

Project:	Bearhawk - Patrol
Total Hours:	1029.5
Total Expense:	$10696.05
Start/Last Date:	Jul 01, 2014 - No Finish Date

Friendly URL:	https://eaabuilderslog.org?s=Patrol

Home or Last Project Picture

Sep 29, 2019 Attach Plate Web Splice

Category: Wings 2024

Lexan slide used to mark C Web

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reference lines made with magic marker mounted in sliding tray

string held with lead weight

string aligns the web and reference lines

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Attach Plate

Route Attach Plate

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Nov 09, 2019 Rear Capstrip

Category: Wings 2024

2024-T3 .063 AL,CLAD,PVC/1 4'x12' 1 $303.60 $303.60 07/27/18 wicks aircraft

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Sep 25, 2019 Wing parts made with 2024

Category: Wings 2024

ALCLAD/PVC 2024T3 ALUM SHEET .032 4'X12' 03-28010 1 $169.99 $169.99 07/05/14 'www.aircraftspruce.com 2024T3 SHEET
2024T3 ALUM SHEET .032 4 X12 03-28010 1 $169.90 $162.91 08/13/15 'www.aircraftspruce.com 2024T3 SHEET
2024T3 ALUM SHEET .032 4'X8' 03-28020 2 $113.89 $210.70 07/05/14 'www.aircraftspruce.com 2024T3 SHEET

Construction of ribs

Oct 10, 2019 Arrange for primer - (2 hours)

Category: Wings 2024

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Oct 10, 2019 scotch brite and anodize center ribs - (6 hours)

Category: Wings 2024

clean water

dry after soap water and scotch brite

center ribs anodized after scotch brite

Oct 10, 2019 Scotch-Brite 20:24 Center ribs 18 total - (5 hours)

Category: Wings 2024

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Sep 30, 2019 Edge Debur

Category: Wings 2024

Edge debur

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Sep 29, 2019 Main Spar Capstrip - Attach Plate

Category: Wings 2024

I worked hard at making the Attach Plate (Force Fit) the capstrip.
It required several assemble, sand operations

The goal is to have attach plate butt up against capstrip

Capstrip was made long is carefully adjusted

line contact

Sep 29, 2019 Main Spar Construction

Category: Wings 2024

capstrip has to have spacing adjusted here

String is used to check main spar straight

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The 1 9/16  is the key measurement for laying out capstrip

1 9/16 from splice to capstrip

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Device used to find center of web

Center of web

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Table saw used to square web at splice

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Splice to capstrip rivet

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String is used check center of web

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Rubber bands hold capstrips tight to spacer

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Special effort to hold capstrip against attach plate

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Modify hole saw for aluminum

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Edge debur

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Hole debur

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Sep 29, 2019 How I bent my flanges

Category: Wings 2024

Fluting pliers used during the bending of flange

I built scalloped out area in mdf for setting flutes in JIG later

My way of removing Potato chip twist

My way of removing potato chip twist

My jig holds flange firmly and wooden dowel sets flute.

tool I use to bend past 90 accounting for spring back

Flanges have to be adjusted with spring back

Square check

Fluting pliers and round that I use as a square

Home made fluting pliers

Sep 29, 2019 Experimental way of bending flange

Category: Wings 2024

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Apr 10, 2015 MDF forms for bending ribs

Category: Wings 2024

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